Sinking Fish Feed Production line solution

Sinking Fish Feed Production line

Introduction of Sinking Fish Feed line

— Richi Machinery —

Sinking-Fish Feed-Production-line-design
Customized Fish Feed Factory

As world-leading sinking fish feed pellet line manufacturer, we have been deeply involved in the field of sinking fish feed production for nearly 30 years. We can provide you with a complete set of sinking fish feed machine, turnkey sinking fish feed production line projects, and customized solutions for fish feed pellet mill.

Our experience and expertise enables us to provide you with comprehensive advice and hassle-free service throughout your sinking fish feed production project.

Application : Can produce fish feed for salmon, sturgeon, bream, sea bass, etc.
Raw materials: Fish meal, soybean meal, soybean cake, peanut cake, wheat bran, bran, flour, shrimp head powder, yeast powder, soybean lecithin, clam shell powder, etc.

Capacity(ton/hour)

Feed pellet size(mm)

Customized Design

The sinking fish feed pellet mill can be customized according to the size of the plant and specific needs.

Modular Design

The entire process of the fish feed production line is modular in design, and the production sections can be increased or decreased according to the needs.

Automation

Fully automated and manual production processes can be selected according to demand.

Pelleting process and extrusion process

Based on the raw materials, local demand, quality of finished feed pellets, etc., you can choose the pelletizing process or the extrusion process.

One line for multiple uses

It can be used not only to produce sinking fish feed, but also to produce various floating fish feed, shrimp feed, poultry feed, livestock feed and so on.

Turnkey Projects

We provide full-process services from the design of sinking fish feed production line to the production and installation of equipment.

Customized Fish Feed mill
1-ton-floating-fish-feed-production-line
Customized Fish Feed pellet mills
5-ton-floating-fish-feed-mill
Customized Fish Feed pellet mills
0.5ton-floating-fish-feed-mill
Customized Fish Feed pellet mills
1-2ton-floating-fish-feed-mill
Customized Fish Feed pellet mills
3-4ton-floating-fish-feed-mill
Customized Fish Feed pellet mills
10ton-floating-fish-feed-mill
Customized Fish Feed pellet mills
10-18ton-floating-fish-feed-mill
Customized Fish Feed pellet mills

Finished floating feed pellet

— Richi Machinery —

The fish feed pellet produced by the sinking fish feed production line we design and the sinking fish feed pellet mill we build can meet the feeding needs of salmon, sturgeon, bream, sea bass, etc.

Sinking-feed-pellet-for-fish
fish feed pellet mill
Salmon
Sturgeon Feed Pellets
Cichlids feed pellet
Bass Feed Pellets
Catfishs
Ornamental fish

sinking fish feed pellet process

— Richi Machinery —

RICHI has always been at the forefront of fish feed pelleting technology and attaches great importance to the innovation of sinking feed production technology.

There are two main processes for producing sinking fish feed pellet: using a pellet mill to produce sinking fish feed pellets and using a feed extruder to produce extruded fish feed pellets.

Among them, the method of using pelleting process to produce sinking fish feed pellet is still a commonly used process by many sinking fish feed manufacturers. However, with the development of fish farming industry and the continuous improvement of sinking fish feed production technology, many places have begun to use feed extruders to produce sinking fish feed pellet.

As a well-known feed machinery manufacturer, no matter which process customers choose to use to produce sinking fish feed pellet, RICHI can provide the best solution and a full set of fish feed pellet machine.

Pelleting process flow: Raw material receiving and cleaning – coarse crushing – first mixing – second crushing – second mixing – pelleting – drying – spraying – cooling – screening – packing

Extrusion process flow: Raw material receiving and cleaning – coarse crushing – first mixing – second crushing – second mixing – extrusion – drying – spraying – cooling – screening – packing

storing raw materials feed pellet process

Receiving and storing raw materials

First crushing feed pellet process

First crushing and first mixing

Second crushing feed pellet process

Second crushing


Second Mixing feed pellet process

Second Mixing


Pelleting section feed pellet process

Pelleting section (necessary for pelleting process)

Extrusion section feed pellet process

Extrusion section (necessary for extrusion process)

Drying section feed pellet process

Drying section


Spraying Section feed pellet process

Spraying Section


Cooling section feed pellet process

Cooling section


Receiving and storing raw materials

The starting stage of the entire sinking fish feed production line is the receipt and storage of raw materials. With more than 20 years of professional experience in storage equipment design and manufacturing, RICHI can build a reasonable raw material storage solution for you.

Raw material receiving silo system
Drum primary screening RICHI

First crushing and first mixing

The first crushing of raw materials, also called coarse crushing, is mainly aimed at crushing materials that account for a relatively large proportion in the feed formula and improving the working efficiency of ultrafine powder in subsequent processes.

The main equipment used is the hammer mill. After the crushing is completed, the materials are batched through the batching scale and then enter the feed mixer for uniform mixing.

Hammer Mills RICHI
Mixing machine

Second crushing

Aquatic organisms, such as fish, shrimp, crab, etc., have short digestive tracts and poor digestion ability, so the raw materials need to be crushed to a finer particle size, so a second crushing is required. The second crushing will use an ultra-fine grinder.

Ultrafine grinders
Ultrafine grinders RICHI

Second Mixing

According to the feed formula, the trace elements, premixes, oils and fats that need to be added are fed into the feed mixer through the feeding port and mixed with the crushed bulk materials to form the raw materials to be granulated.

Single shaft paddle mixers
Single Shaft Ribbon Mixers

Pelleting section (necessary for pelleting process)

The main equipment used in this section is our SZLH series of fish feed pelletizer, which can be equipped with a double or triple layer modulator.

The mixed raw materials enter the modulator through the feeding device of the feed pellet machine, where they are mixed with hot steam, and then enter the pelletizing chamber through the discharge cone trough, where they are pressed into pellets by the ring die and roller. Finally, the pellets are discharged through the membrane holes and cut into pellets of the required size.

feed pelletizers
feed pelletizers RICHI

Extrusion section (necessary for extrusion process)

The main equipment used in this section is the feed extruder, which can be a single screw extruder or a twin-screw extruder according to the needs. RICHI has always been at the forefront of feed machinery technology, providing the most advanced extrusion technology equipment for the production of sinking fish feed pellet.

Twin screw extruders
Single screw extruders

Drying section

The moisture content of the feed pellets extruded by fish feed pelletizer is higher than 13%. Once the moisture content of the pellets is higher than 13%, they are prone to mold and deterioration when stored in the air. Therefore, they need to be post-dried in a dryer to reduce their moisture content to less than 13% so that they can be stored in the air for a long time.

RICHI Belt dryers
RICHI Belt dryer

Spraying Section

A certain amount of oil is sprayed on the surface and inside of feed pellet. Its main function is to increase the nutritional content of feed pellet and improve the palatability of feed pellet.

Vacuum spraying equipments
Vacuum spraying equipments RICHI

Cooling section

The temperature of the feed after pelleting or extrusion is relatively high and the pellets are relatively soft. In order to increase the hardness of the pellets, a cooler can be used for cooling.

The pellet cooler adopts the counter-current cooling pellet. The cold air and hot pellets exchange heat in the cooling chamber and then are blown out through the suction system to achieve the purpose of cooling.

RICHI Cooling equipment
RICHI Cooling equipments
feed pellet mills

RICHI’s Footprints

— Richi Machinery —

RICHI has footprints in more than 120 countries and regions around the world, serving global customers with high-end quality; with more than 200 classic cases, it has become a leader in the field of feed making machine.

2-3 ton fish and shrimp feed production line in Ecuador
Ecuadorian flag

2-3 t/h fish and shrimp feed production line in Ecuador

Feed types: Floating fish feed, sinking fish feed and shrimp feed
Features of sinking fish feed production line:
The aquatic feed factory was invested and built by the customer. In order to occupy a larger share in the aquatic feed market, the entire feed production line is relatively complete. Because different raw materials are needed to produce different aquatic feed pellet, and the production line is equipped with feed extruders and pelletizers, various types of aquatic feeds can be obtained.

5 ton fish feed pellet mill in Uzbekistan
Uzbekistan-flag

5 t/h fish feed pellet mill in Uzbekistan

Feed types: Mainly used as sinking fish feed pellet
Features of fish feed pellet mill:
The feed production project is located in India. In order to meet the loThis project is located in Uzbekistan. It is a fully automatic fish feed production line. The entire feed production line, from the receipt of raw materials to the packaging of finished pellets, is all automated. The customer found our company through his friend. After discussing the design of the fish feed pellet line with our engineers, he decided to choose us as his partner.

1.5-2 ton fish and shrimp feed production line in Iran
Iranian flag

1.5-2 t/h fish and shrimp feed production line in Iran

Feed types: Shrimp feed, floating fish feed and sinking feed
Features of fish and shrimp feed pellet line:
Our Iranian customers purchased a compound feed production line from us that can produce both fish feed pellet and shrimp feed pellet.

The height of a standard fish feed pellet mill is more than 20 meters, but because the location of the fish feed production project has certain requirements for the height of the feed mill, we finally changed the height of the fish feed production line plant to 8 meters according to the customer’s requirements.

3-4 ton fish and poultry feed pellet mill in India
Indian flag

3-4 t/h fish and poultry feed pellet mill in India

Feed types: Mainly sinking feed, sinking fish feed, sinking shrimp feed
Features of feed pellet mill:
The feed production project is located in India. In order to meet the local aquaculture needs, the customer invested in building an aquatic feed production plant, which is mainly used to produce sinking feed to meet the feeding needs of fish and shrimp.

Because it was a special period, the customer did not come to our factory, but we had a video conference and visited our factory and equipment via video.

2 t/ hour sinking fish feed production line

Type of Feed Produced: Mainly used to produce sinking aquatic feed pellet
Process flow: Receving section – Crushing section – Mixing section – Pelletizing&cooling – Packing section
Main equipment used: Hammer mill,Pemanent magentie drum,Mixer,Pellet machine,Cooler, Rotary screener, Packing machine

2 tons sinking fish feed production line

5 t/hour fish feed pellet production line (extrusion process)

Type of Feed Produced: Mainly used to produce sinking fish feed pellets
Process flow: receving section – crushing section – batching & mixing section – micro crushing section – mixing section – puffing & drying section(This fish feed production line design uses extrusion technology to produce fish sinking feed pellets) – packing section
Main equipment used: Hammer mill,Silo,Batching scale, Feed mixer,Ultrafine grinder,High Plansifter, Feed Extruder, Belt dryer,Screening equipment, Packing scale

5 ton shrimp feed feed mill

2.5-5 t/h shrimp feed pellet & 8-12 t/h sinking fish feed production line

Type of Feed Produced: Sinking fish feed pellet, shrimp feed pellet
Process flow: Raw material receiving system – first crushing system – batching and first mixing system – second crushing system – second mixing system – granulation system – cooling system – screening system – packing system
Main equipment used: Hammer mill, feed mixer, ultrafine grinder, high square sieve, fish feed pelletizer, powder cleaning sieve, vibrating screen, packing equipment

8 ton sinking fish feed production line

3-4 t/h fish feed pellet and 5-6 t/h poultry feed production line

Type of Feed Produced: Sinking fish feed pellet, poultry feed pellets
Process flow: Crushing & mixing section – Pelletizing &Extrusion section – Cooling & Packing section
Main equipment used: Hammer mill,Mixer, Pellet machine,Single serew Extruder, Box-type Circumfluent Dryer, Spraying machine, Cooler, Packing machine

3-4 ton fish feed pellet mill
faqs

Frequently Asked Questions

what are the benefits of using sinking feed to feed fish?

Meet the feeding needs of bottom aquatic organisms. After the sinking feed pellet sink to the bottom of the water, bottom aquatic organisms such as catfish and loaches living on the bottom of the water can eat directly on the bottom of the water;

Nutritionally balanced. The feed pellets produced using a specific formula are nutritious and can meet the normal growth needs of fish.

Reduce waste. Compared with the method of directly spreading the raw materials into the water, feeding the fish with pellets can greatly reduce waste and reduce water pollution.

can the feed pelletizer used to produce sinking aquafeed be used directly to produce shrimp feed?

Both the feed pelletizer with double-layer modulator and the feed pelletizer with triple-layer modulator can be used to produce sinking fish feed, but if you want to produce shrimp feed, you can only use the feed pelletizer with triple-layer modulator because the degree of maturation is relatively high when producing shrimp feed pellet.

So if you want to produce both sinking fish feed and shrimp feed, you can directly equip the pellet mill with a three-layer modulator. Of course, you can also equip a pellet mill with a double-layer modulator and a pellet mill with a three-layer modulator according to the output and other requirements.

If I want to invest in a small feed mill, such as 1t/h fish feed mill, do I also need all the equipment mentioned above?

Of course not. First of all, the above is a standard process flow for fish feed production. Each process section is modularly designed and can be increased or decreased according to the specific needs of each customer.

Secondly, the equipment equipped in each work section will also be adjusted according to the customer’s raw material types and capacity. For example, some customers may not need to use ultra-fine grinders, and ordinary grinders can meet production needs.

In addition, all our solutions are customized. All processes of the entire feed production and the required equipment will be customized and produced according to the actual situation of each customer.

If I want to produce both floating fish feed and sinking fish feed pellet, do I need to purchase two feed production lines to meet my production needs?

No. Some feed mills only produce a single type of feed, such as sinking fish feed, floating fish feed, shrimp feed, chicken feed, cattle feed, etc.; there are also a large number of feed mills that produce multiple types of feed at the same time, which is what we call a compound feed pellet mill.

A compound feed pellet mill does not need to be equipped with two completely different feed production lines, because many equipment can be shared, such as grinders, mixers, coolers, packing machine, etc., as well as auxiliary equipment on the feed production line, can all be shared.

Therefore, you only need to equip different feed pellet machines, feed extruders, etc. according to specific production needs to achieve the purpose of producing a variety of feeds, without the need to purchase two complete feed production lines.

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