Completed Cases
5 T/H fish feed production line in Russia
Project Name
Fish Feed Production Line
Country
Russia
Capacity
5 tons per hour
Application
Mainly fish feed, especially sinking feed
RICHI MACHINERY
Project Introduction
This project is located in Russia and is mainly used to produce fish feed pellets, including floating feed pellets and sinking feed pellets, but sinking feed pellets account for a larger proportion. The capacity of this project is 5 tons per hour and it is a fully automatic fish feed production line.
After the customer decided to invest in building a fish feed production plant, he began to look for a professional manufacturer of fish feed production machine. After seeing our website online, he got in touch with us and during the subsequent communication process, he thought that we were a relatively good company. Professional manufacturer of feed production machine.
But for the customer, this is a relatively large project and a turnkey project, so the customer is more cautious when choosing a manufacturer. They sign a contract with us only after they conduct an on-site inspection of our factory and confirm that the solution we propose meets their production needs.
Relying on this fish feed production line, customers can use soybean meal, bran, fish meal, rice bran and other raw materials to produce fish feed with pellet sizes between 0.5-12mm. At present, the production line has been fully installed and put into operation.
RICHI MACHINERY
Finished Pellet
This production line is a fully automatic fish feed production line. The entire production process from the receipt of raw materials, cleaning, crushing, puffing and packaging is very highly automated, especially the packaging section. The customer finally decided The main raw materials used in this production line are bran, rice bran, bean cake, silkworm chrysalis powder. In addition, there are bone meal, salt and some oils, vitamins, premixes and other substances that need to be added.
These raw materials pass through the fish feed production line and can produce fish feed pellet of 0.5-8mm in different shapes.
Salmon
Trout
Sturgeon
Cod
Fish Feed Pellet
Fish Feed Pellet
Fish Feed Feeding
Feed Pellet Feeding
RICHI MACHINERY
Process of Fish Feed Production Line
This production line is a fully automatic fish feed production line. The entire production process from the receipt of raw materials, cleaning, crushing, puffing and packaging is very highly automated, especially the packaging section. The customer finally decided to use a fully automatic packaging machine, which greatly It saves manpower and improves the production efficiency of the feed mill.
Crushing System
Mixing System
Extrusion System
Drying System
Spraying System
Packing System
01
Crushing System
After cleaning and impurity removal, the raw materials enter the crushing equipmentr for crushing. Fish feed production generally involves two crushings. The first crushing is done using a hammer mill. The second crushing is done with an ultrafine grinder. The fineness of the crushed material can meet the raw material requirements for fish feed production.
RICHI
02
Mixing System
According to the requirements of the feed formula, the crushed materials are mixed. The entire mixing process includes the mixing of the main materials, the mixing of the premix and the addition of oil. After the mixing is completed, the raw materials to be extruded are formed.
The main equipment used in this section is the feed mixer.
RICHI
03
Extrusion System
The mixed materials are conveyed into the pelletizing bin by a conveyor, and then into the extruder for extrusion and pelletizing. In the extruder, the materials are treated with high temperature, high pressure and high humidity to reach a certain degree of maturity, and then the fish feed pellets with suitable size and length are extruded.
RICHI
04
Drying System
The pellets coming out of the extruder are moist and soft (humidity is between 25% and 30%). In order to prevent the feed pellets from being crushed, the pellets produced by the extruder need to be sent to a dryer for drying so that the moisture content of the pellets drops to 13%.
RICHI
05
Spraying System
Using spray equipment, a certain amount of oil and other liquids are sprayed onto the surface and inside of feed particles to promote the absorption of oil by feed particles, meet the energy needs of fish and aquatic organisms for growth and development, and improve the palatability of feed.
RICHI
06
Packing System
According to the degree of automation of weighing, filling and packaging in the packaging operation, it can be divided into three types: manual packaging, semi-automatic packaging and fully automatic packing. The customer needs a fully automatic packing system.
RICHI
Production Process of Machine in The Workshop
Since this is a customized fish feed production line, the main machine required on the production line, such as extruders, crushers, dryers, etc., need to be produced according to customer needs.
So when the production line plan is determined and the contract is signed, our factory begins to arrange the production plan for all the equipment required for this production line.
The production cycle of this fish feed production line is 120 days, which is 4 months. During these four months, we will regularly send customers pictures and videos of the machine that has been produced or some semi-finished mahcine, so that customers can understand the entire production process of the machine they purchased.
RICHI MACHINERY
Delivery and Installation
Delivery
After all machine production is completed within 4 months, we will deliver the equipments according to the delivery time communicated with the customer in advance.
Delivery is a very important step. We have a complete delivery process, and currently our machine has been exported to more than 100 countries and regions in the world, so no matter where your project is built, we can ensure that the equipment is delivered your project location.
Installation
After the machines were delivered, we sent two engineers to the site to provide installation guidance. After the installation is completed, training and guidance will be provided to the staff of the fish feed production plant. We have a complete installation process, installation drawings, and detailed operating specifications, so this customer’s installation process was relatively smooth.
RICHI MACHINERY
After-sales Service
We sent installation engineers to the site to provide installation guidance. After the fish feed production project is installed, the entire fish feed production line will be debugged and put into trial operation, and the staff of the fish feed production workshop will also be trained.
The warranty period of this fish feed production line is one year. After the installation is completed, our after-sales team will contact and communicate with the customer on issues related to the operation of the production line.
After the one-year warranty period, our after-sales staff will still keep in touch with customers at any time. No matter what problems occur with the feed pellet machine, or what accessories are needed in the subsequent production process, we will help customers solve them in a timely manner.
RICHI MACHINERY
Why choose us?
Customized Design
According to the customer’s site, production and other needs, our professional engineers have designed more than ten solutions, constantly improved the drawings, modified the process, added special designs, etc., and finally customized a solution that fully meets the customer’s production needs.
Rich experience
Our company was founded in 1995 and has nearly 30 years of production experience in the feed machinery industry. Whether it is a single feed production machine or complete turnkey feed production project, we can provide perfect feed production solutions.
Professional service team
From early stage communication, to solution design, to equipment production and after-sales service, we have a team with very complete service, and every member of the team is doing their best to complete this project.
Competitive strength
We have a production workshop of more than 30,000 square meters, and customers can visit our factory at any time. At present, our equipment has been exported to more than 120 countries and regions all over the world, and customer satisfaction is very high.
RICHI MACHINERY
What feed processing solutions can we provide?
We can design and build complete feed pellet production lines and turnkey feed pellet mills with capacity of 1-100 tons per hour for all types of aquatic organisms and animals.
Aquatic feed production line
Floating feed, slow sinking feed, sinking feed……
Pet food production line
Cat, dog, turtle, fox……
Livestock feed production line
Cow, sheep, pig, horse……
Poultry feed production line
Chicken, duck, goose……