Completed Cases
5 T/H fish feed mill in Uzbekistan
Project Name
Sinking Fish Feed Production Line
Country
Uzbekistan
Capacity
5 tons per hour
Application
Mainly used to produce sinking feed pellet
RICHI MACHINERY
Project Introduction
The feed production project is located in Uzbekistan and is mainly used to produce sinking fish feed pellet. In the future, according to market demand and planning, it may consider producing poultry feed pellet and livestock feed pellet.
This fish feed production line can produce 5 tons of fish feed per hour and is a fully automatic fish feed production line.
The customer found our company through his partner. He often purchases equipment from China, and his partner recommended our company to him after learning about his plan to build fish feed mill.
After visiting our factory, the customer decided to cooperate with us. During the design process, the communication with our engineers was quite pleasant.
For customers, this is a relatively large investment project. Relying on this fish feed production line, customers can use soybean meal, bran, fish meal, rice bran and other raw materials to produce fish feed pellets between 0.6-6mm.
At present, the sinking fish feed production line has been fully installed and put into operation.
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Finished Pellet
The main raw materials used in this sinking fish feed production line are bran, rice bran, bean cake, silkworm pupa powder, in addition, there are bone meal, salt and some oils, vitamins, premixes and other substances that need to be added.
These raw materials can be made into fish feed pellet of different shapes ranging from 0.6 to 6 mm through this sinking fish feed production line.
Salmon
Trout
Sturgeon
Cod
Fish Feed Pellet
Fish Feed Pellet
Fish Feed Pellet
Feed Pellet
RICHI MACHINERY
Process of Sinking Fish Feed Production Line
In the early communication, we learned that this customer likes automated equipment, so this sinking fish feed production line is a fully automatic sinking fish feed production line. The entire sinking fish feed production line, from the receipt of raw materials to the packing of finished pellets, is all automated, which greatly improves the production efficiency of the fish feed mill.
Crushing System
Mixing System
Pelleting System
Post-ripening System
Cooling System
Packing System
01
Crushing System
The raw materials need to be crushed before entering the feed pellet mill. In order to meet the production requirements of fish feed pellet, the fish feed production line performs two crushing operations.
The first crushing uses hammer mill, and the second crushing uses ultrafine grinder.
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02
Mixing System
Mixing is required after the first crushing. The crushed materials are mixed evenly to improve the efficiency of the second crushing.
After the second crushing and before pelleting, it is necessary to mix again. Through this mixing, vitamins, additives, premixes, etc. can be added to the raw materials.
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03
Pelleting System
Because the customer is producing sinking fish feed, from economic perspective, he chose to use feed pelletizer.
After the mixed raw materials enter the feed pelletizer, they are modulated, pelletized and sheared to form fish feed pellets of different lengths with a size between 2-6mm.
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04
Post-ripening System
The degree of maturation of fish feed pellets is relatively high. They have been cooked once under the action of steam in the modulator of the feed pellet machine. However, in order to meet the feeding needs of fish, they need to be cooked again after pelleting.
The second aging requires a aging machine. The aging machine is equipped with multiple layers of pipes. After hot steam is introduced, the heat dissipated by the pipes can mature the pellet.
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05
Cooling System
The temperature of the feed pellets after pelleting is relatively high, generally between 80℃ and 90℃, and cannot be quickly cooled to room temperature. Therefore, a cooler is required to quickly cool them to room temperature so that the feed pellets can enter the next packaging stage normally.
After the feed pellets are cooled to room temperature in the cooler, their hardness increases and they are not easy to break during subsequent processing.
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06
Packing System
The customer has high requirements for automation, so fully automatic packing equipment is selected in the packing section. No manual packing processing is required throughout the process, and the entire packaging process can be controlled by operating instructions.
The fully automatic packing equipment greatly saves time and manpower, and improves the working efficiency of the entire fish feed production line.
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Production Process of Machine in The Workshop
This is a customized fish feed production line, and the customer built the feed mill according to our design plan, so all the fish feed production equipment needed for the fish feed production line needs to be customized.
After the design plan of the fish feed production line and the construction plan of the factory were determined, the customer signed a contract with us, and then our factory manager began to make a production plan for this fish feed production line.
The production cycle of this fish feed production line is The production cycle of this sinking fish feed production line is 90 days, which is 3 months. During these four months, we will regularly send customers pictures and videos of the feed pellet production equipment that has been produced or some semi-finished products of the equipment, so that customers can understand the entire production process of the fish feed production equipment they purchased.
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Delivery and Installation
Delivery
Within 3 months, after all the fish feed production equipment on this fish feed production line is completed and the auxiliary equipment is fully prepared, we will ship the goods according to the delivery time communicated with the customer in advance.
Shipping is a very important link. We have a complete delivery process, and our equipment has been exported to more than 100 countries and regions in the world. So no matter where your project is built, we can ensure that the equipment is delivered to your project location.
Installation
After the goods were delivered, we sent two engineers to the site to provide installation guidance. After the installation was completed, we provided training and guidance to the staff of the fish feed mill. We have a complete installation process, installation drawings, and detailed operating specifications, so the installation process for this customer was relatively smooth.
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After-sales Service
Our after-sales staff has always maintained close contact with this customer. We can provide various accessories that the customer needs in the subsequent fish feed production process in a timely manner, and we are currently negotiating with the customer about the future development of the fish feed mill.
The warranty peThe warranty period for the entire sinking fish feed production line and all feed production equipment on the fish feed production line is one year. After the installation is completed, our after-sales team will connect with the customer to communicate and solve problems related to the operation of the fish feed production line.
One year is the warranty period for the feed production equipment we sell, but we provide permanent online service for all customers. Therefore, customers can find our after-sales staff at any time to help them solve the problems encountered in the fish feed production process and provide the accessories needed for the feed production equipment on the fish feed production line.
RICHI MACHINERY
Why choose us?
Customized Design
According to the customer’s site, production and other needs, our professional engineers have designed more than ten solutions, constantly improved the drawings, modified the process, added special designs, etc., and finally customized a solution that fully meets the customer’s production needs.
Rich experience
Our company was founded in 1995 and has nearly 30 years of production experience in the feed machinery industry. Whether it is a single feed production machine or complete turnkey feed production project, we can provide perfect feed production solutions.
Professional service team
From early stage communication, to solution design, to equipment production and after-sales service, we have a team with very complete service, and every member of the team is doing their best to complete this project.
Competitive strength
We have a production workshop of more than 30,000 square meters, and customers can visit our factory at any time. At present, our equipment has been exported to more than 120 countries and regions all over the world, and customer satisfaction is very high.
RICHI MACHINERY
What feed processing solutions can we provide?
We can design and build complete feed pellet production lines and turnkey feed pellet mills with capacity of 1-100 tons per hour for all types of aquatic organisms and animals.
Aquatic feed production line
Floating feed, slow sinking feed, sinking feed……
Pet food production line
Cat, dog, turtle, fox……
Livestock feed production line
Cow, sheep, pig, horse……
Poultry feed production line
Chicken, duck, goose……