Completed Cases
2 T/H shrimp feed pellet line in Indonesia
Project Name
Shrimp Feed Pellet Line
Country
Indonesia
Capacity
2 tons per hour
Application
Shrimp Feed
RICHI MACHINERY
Project Introduction
This shrimp feed pellet production project is located in Indonesia. It is mainly used to produce shrimp feed (sinking feed). It is shrimp feed production line with a relatively high degree of automation.
After the customer decided to invest in building a fish feed This customer is located in the eastern part of Indonesia. Seeing the huge market and potential in the shrimp feed field in the region, he decided to invest in building a shrimp feed pellet mill.
But for the customer, this is a relatively large project and a turnkey project, so the customer is more cautious when choosing a manufacturer. They sign a contract with us only aBefore looking for shrimp feed pellet machine manufacturers, the customers already had a comprehensive plan and program, and clearly knew what kind of manufacturer they needed. Therefore, when looking for shrimp feed pellet machine manufacturers, the scope was relatively narrow, and they quickly found us. They thought that we were a more professional shrimp feed pellet machine manufacturer and could complete their investment and factory construction plan, so they quickly chose us.
The customer hopes to improve the local shrimp feed farming situation through this shrimp feed pellet line, so he attached great importance to this project and communicated with our designers and engineers many times before finalizing the production plan.
At present, the shrimp feed pellet mill has been officially put into operation and has achieved very good results locally.
RICHI MACHINERY
Finished Pellet
The main raw materials used in this shrimp feed production line are fish meal, yeast powder, soybean lecithin, wheat bran, soybean meal, etc. In addition, there are vitamins, oils, premixes and other substances that need to be added to the feed.
These raw materials can be used to produce shrimp feed pellet of different lengths from 0.6 to 8 mm through this shrimp feed pellet line to meet the growth and development of shrimp feed of different species and growth stages.
Shrimp farming
Shrimp
Shrimps
Shrimp Farm
Shrimp Feed
Shrimp Feed Pellet
Shrimp Feed Feeding
Feed Pellet Feeding
RICHI MACHINERY
Process of Shrimp feed pellet line
This production line is a shrimp feed pellet line with a relatively high degree of automation. The entire production process includes batching system, crushing system, mixing system, pelleting system, cooling system and packing system. The machine in each section is relatively complete, and it is a relatively complete shrimp feed pellet line.
Batching System
Crushing System
Mixing System
Pelleting System
Cooling system
Packing System
01
Batching system
The customer initially planned to use manual batching, but considering that there are many types of raw materials for shrimp feed production and manual batching requires more workers, the final solution was to use automatic batching. We designed 10 raw material warehouses for the customer.
RICHI
02
Crushing system
Since the raw materials for shrimp feed production are mostly high in fat, high in protein and low in starch, it is difficult to crush them. In addition, the crushing particle size of the raw materials for shrimp feed production is relatively high, so it is crushed twice. The hammer mill is used for both crushing operations.
RICHI
03
Mixing System
The whole production process requires two mixings. The first is after the batching is completed, using mixer to mix the materials; the second is after the two crushings are completed, vitamins, additives and other materials need to be put into the mixer through the small material feeding port and mixed with the crushed materials.
RICHI
04
Pelleting System
The production line is equipped with shrimp feed pelletizer with three-layer modulator. Both feed extruders and feed pelletizers can be used to produce shrimp feed, but from an economic perspective, the cost of shrimp feed pelletizers will be lower, so the customer decided to use shrimp feed pelletizers after comprehensive consideration.
RICHI
05
Cooling system
The feed pellets coming out of the pellet mill are at high temperature. If you want to quickly cool them to room temperature, you need to use feed cooler.
Below this feed cooler is crumbler, and the crushed small feed pellets can be used to feed shrimps. The crumbler used for shrimp feed is fine-size crumbler that can crush pellets to about 0.6mm.
RICHI
06
Packing System
After the cooled shrimp feed pellets are screened, the qualified shrimp feed pellets are sent to the packing machine for packing.
Shrimp feed pellets can be packed into 10-50 kg/bags of shrimp feed through the packing system, which is easy to store and transport and can meet different sales needs.
RICHI
Production Process of Machine in The Workshop
This is customized shrimp feed pellet line. All the machine used in the shrimp feed pellet line, such as shrimp feed pelletizers, crumbler, etc., are customized according to customer needs.
So when the plan of the shrimp feed pellet line is determined and the contract is signed, our factory begins to arrange the production plan for all the equipment needed for this shrimp feed pellet line.
The production cycle of this shrimp feed pellet line is 60 days, which is two months. During the two-month production period, we will regularly send customers pictures and videos of the equipment that has been produced or some semi-finished products of the equipment, so that customers can understand the entire production process of the equipment they purchased.
RICHI MACHINERY
Delivery and Installation
Delivery
After all the equipment is produced within two months, we will deliver it according to the delivery time communicated with the customer in advance.
Delivery is a very important link. We have a complete delivery process, and our equipment has been exported to more than 100 countries and regions in the world. So no matter where your project is built, we can ensure that the equipment is delivered to your project location.
Installation
After the goods were delivered, we sent two engineers to the site to provide installation guidance. After the installation was completed, we provided training and guidance to the staff of the shrimp feed pellet mill.
We have a complete installation process, installation drawings, and detailed operating specifications, so the installation process for this customer was relatively smooth.
RICHI MACHINERY
After-sales Service
After the shrimp feed pellet line was installed, due to the lack of experience of the workshop staff, there were many questions during the operation that needed to be asked to our engineers. Our engineers were always able to answer their questions in a timely manner, and they said they were very relieved after purchasing our equipment.
The warranty period of this shrimp feed pellet line is one year. Within one year, if there are any problems with this shrimp feed pellet line, customers can contact our staff at any time.
One year is our warranty period for the equipment, but we provide permanent online service, that is, if customers encounter any problems during the operation of the shrimp feed pellet line, they can communicate with our after-sales staff at any time, and they can find us at any time if they need spare parts in the future.
RICHI MACHINERY
Why choose us?
Customized Design
According to the customer’s site, production and other needs, our professional engineers have designed more than ten solutions, constantly improved the drawings, modified the process, added special designs, etc., and finally customized a solution that fully meets the customer’s production needs.
Rich experience
Our company was founded in 1995 and has nearly 30 years of production experience in the feed machinery industry. Whether it is a single feed production machine or complete turnkey feed production project, we can provide perfect feed production solutions.
Professional service team
From early stage communication, to solution design, to equipment production and after-sales service, we have a team with very complete service, and every member of the team is doing their best to complete this project.
Competitive strength
We have a production workshop of more than 30,000 square meters, and customers can visit our factory at any time. At present, our equipment has been exported to more than 120 countries and regions all over the world, and customer satisfaction is very high.
RICHI MACHINERY
What feed processing solutions can we provide?
We can design and build complete feed pellet production lines and turnkey feed pellet mills with capacity of 1-100 tons per hour for all types of aquatic organisms and animals.
Aquatic feed production line
Floating feed, slow sinking feed, sinking feed……
Pet food production line
Cat, dog, turtle, fox……
Livestock feed production line
Cow, sheep, pig, horse……
Poultry feed production line
Chicken, duck, goose……
